OK... on to the next one! 09/18/20 update

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RoyW
Posts: 2799
Joined: Feb 12, 2006 1:00 PM
Location: Albany, NY

Re: OK... on to the next one! 06/28/20 update

Post by RoyW »

I had made minimal progress on my '02 project car these past few of months, what with Summer activities (with Covid-19 avoidance) like hiking, camping and helping my son with a camp (lake front cabin) he bought up on Lake Champlain (NY side) consuming my time. But this past couple of weeks I finally got back to it and took care of over-spray on the oil pan and front suspension components; installed Kilmat thru-out the interior; and nearly completed the install of the new carpet set. Pictures below.

I cleaned up the area around the peddle box and re-installed the factory padding on the driver's side that was still good, then used Kilmat to even and smooth things out meeting up with the factory padding. I then installed Kilmat throughout the interior, including the rear seat area, and then used insolite (thin foam padding) over the Kilmat in the floor pan areas. I found the insolite stuff very difficult to apply, so I opted to only used it on the floors. It comes in a large sheet, is peel and stick, but it curls up when removing the backing, and is sticky as hell... very difficult work with and to lay smoothly, unless you have two or three pairs of hands! LOL

The carpet set I bought was good quality, nicely sectioned (12 pieces), and pretty easy to install... requiring just a little minor trimming or triangle cuts to get some areas to lay flat. I still need to trim off the excess carpet on the rear seat vertical frame piece (about an inch or so at the top of the frame so it's flush with the top); also need to install the kick panel carpet sections, but, I need to relocate some stereo system wires first; and, I need to fit the driver's side section over the pedals and into final position, but not until I figure out how to adjust the clutch and brake pedals so they are somewhat even (my clutch peddle is much further out than the brake pedal)? :?

Next I'll start on the install of the center console and put the seats back in. Then install a new steering wheel, shifter and e-brake stuff. I sent my seat belts off for re-refurbishment as most did not function properly and looked pretty nasty... those will go in when I get them back. Finally, get the stereo system install completed. I'm sure there are other trim pieces to install as well that I'm forgetting.

I have a good Mye28 friend (and mechanic) coming over at the end of the month to help me with some remaining mechanical tasks, e.g., engine bracket, alternator swap, deletion of voltage regulator, wiring up driving lights and switch, and a few other items. Then, hopefully, she'll be ready for a maiden voyage. That's the plan anyway. ... only about 4 or 5 month longer than I hoped for completion... not bad! :)

-RoyW

ImageP8030433 by Roy Wicklund, on Flickr
ImageP8030435 by Roy Wicklund, on Flickr
ImageP8230439 by Roy Wicklund, on Flickr
ImageP8030432 by Roy Wicklund, on Flickr
ImageP8030431 by Roy Wicklund, on Flickr
ImageP8070438 by Roy Wicklund, on Flickr
ImageP8290476 by Roy Wicklund, on Flickr
ImageP9010485 by Roy Wicklund, on Flickr
ImageP9020487 by Roy Wicklund, on Flickr
ImageP9020489 by Roy Wicklund, on Flickr
ImageP9020492 by Roy Wicklund, on Flickr
ImageP9020494 by Roy Wicklund, on Flickr
ImageP9020495 by Roy Wicklund, on Flickr
maybeillbuyit
Posts: 506
Joined: Feb 01, 2014 1:00 PM
Location: Vancouver BC

Re: OK... on to the next one! 09/02/20 update

Post by maybeillbuyit »

Nice interior work Roy. I hope with your move to a storage unit you'll continue with the project cars forever. I miss the AutoBahn as well. What brand was the carpet set?
RoyW
Posts: 2799
Joined: Feb 12, 2006 1:00 PM
Location: Albany, NY

Re: OK... on to the next one! 09/02/20 update

Post by RoyW »

maybeillbuyit wrote: Sep 18, 2020 12:05 PM Nice interior work Roy. I hope with your move to a storage unit you'll continue with the project cars forever. I miss the AutoBahn as well. What brand was the carpet set?
Thanks a lot, I appreciated it. Not sure about continuing with "project cars" after this '02 is finished, despite how much I enjoy it... its a function of space, $, time, and energy.... and I'm lower on all of those than I use to be :)

The carpets set was made by Esty, she is an '02 owner on the '02 FAQ forum who does carpet set as a side-line. Very nice quality and fitment.

-RoyW
RoyW
Posts: 2799
Joined: Feb 12, 2006 1:00 PM
Location: Albany, NY

Re: OK... on to the next one! 09/02/20 update

Post by RoyW »

Made some more progress on the ’75 2002 project car this past week… had some help yesterday from a good friend (from Mye28 fame) who’s a far better “wrench” than me and was an immense help, thanks Aaron (ahab) :) The tasks accomplished this week included:

- installed the missing limiting bracket under the right motor mount

- replaced the coil with new one (old one still worked, but looked like hell) :)

- wired up the Hella driving lights to the fog light switch (which previously was a dummy switch on this car) and mounted them thru the grill with custom brackets purchased from an ’02 FAQ forum member

- installed the freshly refurbished rear seat belts (refurbished by an ’02 FAQ member who did awesome work) Will work on the front ones this week

- re-routed the heater cables to their proper place on top of the steering column (they were in front of the column from PO’s re-assembly work)

- installed Kooglewerks’ long center console replica, leather shifter boot, shifter knob, and e-brake handle (high quality products with excellent video on console install… thanks Forrest)

- test fit a replacement steering wheel I bought on eBay to determine if the hub was correct, how the various panels under the steering wheel go together, and if we could figure out how to get the horn connected? More work is needed here, as I’m missing all the bolts for the trim panels around and below the steering wheel/column, etc.

-Swapped in a new upgraded alternator (re-man Bosch AL41-X), only to find out that the shaft was too long and would just clip the fan blade, also the extra washers needed for keyway-to-pulley/fan alignment caused the belt to not be properly aligned on the same plane as the pulley on the engine. So, out with the AL-41X and back in went the old one! I need to find an upgraded alternator that will properly fit, since the AL116-X from the e21 (a direct bolt-in upgrade) is now NLA? I was told this AL-41X would work fine... not so! :(

This week I’ll need to figure out where the front re-furbished seat belts attach on the upper B pillar? The threaded hole that should be there is covered over by the new vinyl covering that the PO installed. Also need to find the front receiver belt attachment points on the trans tunnel, as I must have covered them over with the Kilmat and new carpet… but I don’t recall seeing it to begin with, plus I was thinking those receiver belts attached to the seats somewhere (lie on e28 and e30)… they don’t!!?? Yikes!!!

Anyway, that’s it for now, some pictures below.

-RoyW

ImageP9170573 by Roy Wicklund, on Flickr
ImageP9170580 by Roy Wicklund, on Flickr
ImageP9170581 by Roy Wicklund, on Flickr
ImageP9170584 by Roy Wicklund, on Flickr
ImageP9170579 by Roy Wicklund, on Flickr
ImageP9150570 by Roy Wicklund, on Flickr
ImageP9150571 by Roy Wicklund, on Flickr
ImageP9180585 by Roy Wicklund, on Flickr
ImageP9170578 by Roy Wicklund, on Flickr
cek
Posts: 8714
Joined: Mar 18, 2013 6:25 PM
Location: əʞɐl ʇlɐs puɐ əlʇʇɐəs
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Re: OK... on to the next one! 09/18/20 update

Post by cek »

I've been trying to convince @ahab to move to the PNW. He thinks it's because I think the PNW is a great place to live. In reality, it's so I can enlist his help with the wrench.

Oh, did I say that out loud? Oops.

In all seriousness, Roy, this is a neat build. I'm watching closely because I still have a 2002 on my short list...

-cek
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