Buttoned up the cooling system but It was leaking. Turns out the only hose on the t-stat housing I didn't replace was torn but I had a spare laying around. PITA

Some quality time with my chin on the coolant bottle.
cek wrote:FWIW, taking them apart and putting them back together is not hard. Not sure how good an idea it was to put it in the parts washer though.
True and fair point. Messing with my alternator was a "while you're in there" kind of thing. 2 bolts, it was begging me to take it out. Alternator is currently on, charging and within voltage specs. Who knows if I prolonged or shortened lifespan. Worst case scenario I mess up an unknown mileage alternator and a battery under warranty.
Mike W. wrote:Cleaning the grease out of the bearings would be my biggest concern.
I stole a can of electrical contact cleaner from work and emptied it into the alternator after reading this. Thanks for the advice!
I checked my regulator out just being curious and it was super worn out, so thanks both of you for making me double check things. For 11 bucks I now have a new regulator and and emergency spare.